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Remotion - automation of axle production

Automation + conversion of the transfer line with loading / unloading and assembly

Workpiece: twist-beam rear axle
Machine: Lindenmaier transfer line
Cycle time: 15s with 4,400 workpieces per day

 

Automation task

  • Loading and unloading with 4x Kuka robots
  • New assembly station for pressing-in bearings
  • Labeling the workpieces

 

Retool task

  • 6x new processing units including in-process measurement
  • new clamping devices
  • Process installation 4x new axle types

 

Highlights

  • Complex robot handling
  • High output with short cycle times
  • Different clamping situations
  • Chaotic manufacturing